Aluminum is one of the most used metals in today’s society – Builders Warehouse Aluminium Windows Prices in Recommended it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.
The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, Cheap Aluminium Windows it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.
Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.
The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.
Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminium Windows Nz the drawing process is skipped.
Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.
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When purchasing your aluminum profile system, it is important to use aluminum profile systems that represent the latest in technological progress. They are available and many have highly competitive prices.
What is an aluminum profile system?
Aluminum profile systems are extruded shapes (tubing, bar stock, angles, rods, ducts, channels, air supply systems, pipe racks, etc.) made from aluminum. Extrusion is a process by which different aluminum shapes are formed from a cylindrical hydraulic press. The press forces the aluminum through the die and the extruded aluminum results in the desire shape.
What is the history of aluminum extrusions?
Patented in 1970, the extrusion process was first used to make lead pipes. Lead, copper, iron, and steel have a much longer history than aluminum, which was first identified in 1807.
At first aluminum was considered more precious than gold. However, with the advent of the smelting process and the modern hot extrusion process in the 1880's, it became extremely affordable. Aluminum, the metal most used for extrusion, can now be used with both hot and cold extrusion processes.
What are the benefits of an aluminum profile system?
There are many reasons why an aluminum system is preferred over other tooling. Some of the most important reasons are that it is not only affordable, but also durable, lightweight, and corrosion resistant - and many of the components are reusable, thus lowering the cost.
Respected manufacturers of aluminum profile promise shortened lead times, which is very important to most customers. This is possible because fewer tools are required to produce the final product, the designs are simple, and no welding or painting is required.
These manufacturers usually have a large stock of shapes and finishes on hand. If a customer needs a shape different that what is normally carried, that shape can be custom-made.
What are the uses of aluminum profile systems?
After World War II, when aluminum extrusions were used in the manufacturing of aircraft and other military uses, new uses were quickly found to be applicable for other industries. Aluminum extrusion is even used in the space industry.
If you are not familiar with the uses of aluminum profile in today's world, you might be surprised to know that they are used in computers, fixtures, everyday household appliances, home furnishings and interior design, power tools, and window frames.
In the world of manufacturing, aluminum systems are used in conveyor frames, fixtures, construction, protective barriers, work tables, electrical components, work bins, car radiators, automobile body and frame components, drive shafts and cylinder liners, and in special and series machines.
Advanced Aluminum Profile Systems Available on the MarketBuild a new house or renovate an existing one but use only Aluminium for windows for your home. Aluminium has several properties that make it the ideal choice material for door and window frames. Just survey new houses being built and you will find that Aluminium is used for windows and doors. Take a look at renovations in old buildings and you will find Aluminium is the most widely used material for window frames.
Aluminium does not rust like steel tends to do and it is not susceptible to mildew, rot, fungus or termite attacks like wood. uPVC may not have the same strength that Aluminium has. Aluminium, whether it is plain anodized or powder coated, will last for decades when used for window frames. Aluminium has structural rigidity and it will not deform over time. Windows open and close smoothly for years when they make use of Aluminium for the frames.
Aluminium can be extruded in a variety of profiles with varying widths and thicknesses to suit design needs.There are profiles that can suit double or triple glazing. When one talks of double glazing, using Aluminium windows with internal blinds is gaining in popularity due to inherent advantages. Aluminium can be used in contemporary homes or in traditional houses with profiles suitably chosen to suit the aesthetics of exteriors and interiors. Aluminium is available in a range of anodized finishes and metallic shades ranging from natural white to satin brown and even gold and blue if so desired. Besides, it can be powder coated in a variety of colors. It is also possible to apply foil with a natural woodgrain finish to simulate the look of wood.
Aluminium is widely used in windows and doors as the best material for framing and this has given rise to availability of matching hardware in the form of hinges, slides, seals and locks. Hardware blends in with the frame and presents a harmonized appearance. When you order windows with internal blinds, it is easier for the soppier to obtain matching hardware and custom manufacture windows that will fit perfectly and work flawlessly.
If you have existing windows with single glazing and wish to make the switch to double glazed window panes with internal blinds, the supplier, in all probability, will use Aluminium as the frame to hold the glass panes in place. Such retrofits blend in with the existing framework without looking out of place.
Then there are other considerations such as Aluminium being more environment-friendly and recyclable should you wish to dispose off the windows and put in new ones at some time in the future. Your steel or wood window frames will not fetch the same price. Aluminium is light in weight and does not impose a structural load on the building. It can be used in brick and mortar houses as well as in houses made with timber. Choose aluminium and you will never have cause to regret your decision.